Pioneering Medical Advances

In their quest for an efficient and scalable solution, Lattice Medical integrated 3devo’s Composer 450 into their research and production process. This machine offered the precision and flexibility needed to manage their costly material. By allowing in-house production, Lattice Medical could experiment with polymer blends and optimize extrusion parameters, ensuring high-quality filaments for their 3D-printed implants. This approach reduced material waste, accelerated R&D, and minimized dependency on external suppliers.

With the Composer 450, Lattice Medical conducted numerous extrusion tests to perfect the filament required for their product Mattisse. This process involved addressing the material’s behavior at high temperatures and determining the ideal methods for spooling the extruded filament. The machine’s accuracy and efficient material usage allowed the team to experiment without incurring prohibitive costs. Producing up to 1 kilogram of filament daily, it became central to their monthly production cycle, balancing extrusion and R&D.

The integration of the Composer 450 into Lattice Medical’s workflow provided several key advantages. Firstly, it ensured precise control over extrusion parameters, maintaining the bioabsorbable properties essential for safe and effective implants. Secondly, the machine's ability to handle small quantities efficiently was crucial given the high cost of the polymer. The user-friendly interface and advanced features allowed quick adjustments, facilitating rapid optimization of polymer blends, which was vital in the early stages of development. Additionally, systematic data collection enabled the team to analyze and identify optimal conditions for consistently producing high-quality filaments.

Furthermore, the compact size and ease of use of the Composer 450 made it an ideal fit for Lattice Medical’s laboratory environment. Unlike industrial-grade extruders, which are typically large and cumbersome, the machine integrated seamlessly into their setup without requiring significant modifications or additional space. This integration streamlined their workflow and allowed the team to focus on core research activities without logistical challenges.

By producing custom filaments in-house, Lattice Medical gained a significant strategic advantage, reducing reliance on external suppliers and avoiding long lead times and higher costs. This capability enabled quicker responses to research needs and production demands, ultimately accelerating the development timeline. The Composer 450 proved to be a transformative addition to Lattice Medical’s toolkit, enhancing their research and development efficiency. Its precision, flexibility, and efficiency helped the startup overcome challenges associated with high-cost, specialized materials, paving the way for the successful commercialization of their innovative implants.